One change that's keeping 800,000 pounds of plastic out of landfills
UPDATED February 11, 2025
By Joe Wiltshire | Corporate EHS & Sustainability Manager
By Joe Wiltshire | Corporate EHS & Sustainability Manager
|
Whatever screen you’re reading this on, there’s a good chance it was shipped on a pallet. To keep it and all the others together, workers used a lot of plastic wrap. Like a home cook transporting a pyramid of brownies, they used enough Saran Wrap to make sure nothing could fall out.
That’s a lot of plastic film. And that’s why Fastenal partnered with Trex. By collecting, baling, and shipping the plastic film from 13 distribution centers to Trex, 800,000 pounds of plastic were kept out of the landfill in the first year alone. 
How it works
Let’s start with a stat. Last year, we were able to either reuse or recycle 70% of the materials that went through Fastenal’s distribution and manufacturing network. In the industry, that’s called the waste diversion rate. So, in a perfect world, everyone would be at 100%. To hit that level, all of the materials you use need to have methods where you can reuse, resell, or recycle them.
Trex is a great partner for waste reduction because they accept plastic that would otherwise be sent to a landfill, and then they turn it into outdoor products. In fact, Trex Company is the world's leading manufacturer of wood-alternative composites made from recycled materials. Their composite decking is very popular, but they make a variety of outdoor building products. That decking is made from 95% recycled and reclaimed materials, including a mix of polyethylene film and industrial wood scrap. So, we’ll send them plastic film (known as “pallet wrap” in the distribution industry) and any of the bags our fasteners are packed in. Basically, anything that is plastic, stretchy, and does not crunch. Pallet wrap is vital to how we work, but once it’s off the pallets, we don’t have another use for it. And that’s really where Trex comes in. A new level of partnership
True, this particular agreement is new. However, our two companies have been working together for a while. We have a service agreement with them and an Onsite at their manufacturing facility in Virginia. Said another way, Trex relies on us to help them with their supply chain.
So, this new agreement was a perfect fit for both of us. We can divert waste while helping supply the materials needed to create more composite products. Fastenal invested in material-handling equipment in order to:
What kind of investment are we talking about? Well, each baler cost between $15,000 and $18,000. Plus, a couple of locations ordered another baler for cardboard material. So, all in, it’s more than $300,000 in equipment and infrastructure, a sizeable investment on Fastenal's part. What's next?Fastenal is committed to growing this program. The first year saw us set a goal diverting 600,000 pounds of plastic from landfills, and we blew past that with more than 800,000 total pounds. But this isn't just a one-year program. Our U.S. distribution centers will continue to bale and consolidate used plastic film for recycling by Trex.
Interest in the program is growing. Besides our 13 distribution centers, we have 1,296 branches participating and over 540 customers serviced by those branches. All of these sites send used plastic in for the program. Here’s a fun fact: Each year, Trex repurposes one billion pounds of reclaimed materials in the making of its products, including approximately 400 million pounds of plastic film. So, what’s next? Well, I may have to update this whole article in a year or two, because the amount of diverted plastic WILL be going up. You may also like: Vertical Divider
|
EcoVadis Silver Medal for Sustainability
Fastenal was proud to be awarded a silver medal from EcoVadis. The award, which is based on an assessment completed by EcoVadis in late 2023, signifies that the quality of Fastenal's sustainability management system ranks in the top 25% of all companies in all industries rated by EcoVadis. SEAL Award More and more states are requiring producers to include minimum amounts of recyclable plastic in their packaging. Because of our work with Trex, Fastenal received a SEAL award in 2024. A big push for us is helping teams send packaging materials where they can be repurposed. In our experience, the pre- and post-use of packaging materials is being noticed by customers. We work hard to make sure the recyclable plastic coming out of our inventory vending machines can go to Trex and be recycled. This award means a lot to our team because it shows what we're doing is working. Like what you're seeing here? Subscribe to the Blue Print for FREE and get the magazine sent right to your address. |
