What you need to know about bolting theory
July 11, 2023
By Enerpac for the Blue Print
By Enerpac for the Blue Print
Function of bolts and nuts
Threaded fasteners are used across industry to assemble products ranging from pipelines to heavy-duty earth movers and from cranes and bridges and many more. Their principle function is to create a clamping force across the joint which is able to sustain the operating conditions without loosening.
Correctly tightened bolts make use of their elastic properties, to work well they must behave like springs. When load is applied, the bolt stretches and tries to return to its original length. This creates compressive force across the joint members.
Behavior of bolts and nuts
Elasticity is defined in Hooke's Law of Physics: The stress in a bolt is directly proportional to its strain. The stress-strain of a bolt has an elastic range and a plastic range. In this elastic range Hooke's Law is true.
All of the elongation applied within the elastic range is relieved when the load is removed. The amount of elongation increases when more load is applied. When a bolt is stressed beyond its proof load (maximum load under which a bolt will behave in an elastic manner), the elastic elongation changes to plastic deformation and the strain will no longer be proportional to stress.
In the plastic deformation a part of the elongation will remain after the load is removed. The point where this permanent elongation occurs is called the yield strength. The further application of load takes the bolt to a point where it begins to fail this is termed its ultimate tensile strength (UTS). At this UTS-point, if additional force is applied to the bolt it will continue to elongate until it finally breaks. The point at which the bolt breaks is called the tensile point.
Careful attention must be paid to the grade of bolt being used as bolt grades differ in the elastic range.
The main purpose of a bolt and nut is to clamp parts together with the correct force to prevent loosening in operation. The term preload refers to the loading in a bolt immediately after it has been tightened.
The amount of preload (residual load) is critical as the joint can fail if the load in the bolt is too high, too low, or not uniform in every bolt.
Uneven bolt loads can result in:
Preload is normally dictated by the joint design.
Principally there are two modes of tightening: "Uncontrolled" and "Controlled".
Advantages of controlled tightening
Known, controllable and accurate bolt loads: Employs tooling with controllable outputs and adopts calculation to determine the required tool settings.
Uniformity of bolt loading: Especially important on gasketed joints as an even and consistent compression is required for the gasket to be effective.
Safe operation following prescribed procedures: Eliminates the dangerous activities of manual uncontrolled tightening and requires that the operators be skilled and follow procedures.
Reduces operational time resulting in increased productivity: Reduces tightening time and operator fatigue by replacing manual effort with the use of controlled tooling.
Reliable and repeatable results: Using calibrated, tested equipment, following procedures and employing skilled operators achieves known results consistently.
The right results first time: Many of the uncertainties surrounding in-service joint failures are removed by ensuring the correct assembly and tightening of the joint are carried out the first time.
Content originally from Enerpac. Reused here with permission.
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