10 Steps to Keep Workers Safer in the Cold

10 Steps to keep workers safer in the cold

January 28, 2026
By Honeywell Safety Products, for the Blue Print

As winter begins, ensuring the safety of workers exposed to cold environments must be top of mind. Cold weather can pose serious health risks, including hypothermia and frostbite. Here are ten essential tips to help keep workers safer during chilly conditions, highlighting best practices for cold-weather protection.

1. Layer up the right way

To retain body heat, workers should wear moisture-wicking, insulating, and waterproof layers. Proper layering ensures that moisture is moved away from the body, reducing the risk of heat loss. Workers should also change out of wet clothing promptly to maintain warmth.

2. Stay dry

Keeping dry is essential in cold weather. Wet clothing can quickly lead to heat loss and increase the risk of cold stress. Ensure workers have access to waterproof gear and resources to stay dry throughout their shifts.

3. Cover extremities

Frostbite commonly affects extremities such as fingers, toes, and ears. Workers should use appropriate insulation to protect these vulnerable areas from the cold. Gloves, thermal socks, and hats are essential to safeguard against frostbite.

4. Take warm up breaks

Implement regular warm-up breaks using heated shelters or vehicles every 1-2 hours. This allows workers to raise their body temperature and recover from extended exposure to cold conditions.

5. Fuel up and hydrate

Encourage workers to consume high-energy snacks and drink warm fluids regularly. Proper nutrition and hydration help maintain energy levels and combat cold exposure effectively.

6. Use anti-fog eye protection

Visibility is crucial in cold environments, and wearing sealed, anti-fog goggles can help maintain clear vision. This is particularly important when working in low-light conditions or environments where fogging could hinder safety.

7. Inspect and replace PPE

Regularly check protective gear for cracks, stiffness, or compromised insulation. Ensuring that personal protective equipment (PPE) is in good condition is vital for maintaining safety in cold conditions.

8. Avoid bare skin metal contact

Cold metal can cause instant frostbite. Workers should always wear gloves to handle metal tools and equipment, minimizing the risk of direct skin contact with cold surfaces.

9. Use wind and weather barriers

Working behind windbreaks or shields can significantly reduce exposure to cold and inclement weather. Providing these barriers helps create a more comfortable and safer work environment.

10. Keep skin covered

It’s important to seal gaps at wrists, ankles, and neck areas to block wind and moisture. Ensuring that all skin is covered minimizes the risk of cold-related injuries and maintains overall warmth.

Conclusion

Keeping workers safe in cold conditions requires a proactive approach. By implementing these ten tips and emphasizing the importance of preparation and proper safety gear, employers can help protect their workforce from the dangers of cold exposure. Prioritize safety, so workers can perform efficiently even in the most challenging winter environments.

Content originally from Honeywell Safety Products. Reused here with permission.